Engineering of a 600 Gallon Double Wall Mixing Tank for the Pharmaceutical Industry
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Engineering of a 600 Gallon Double Wall Mixing Tank
A customer in the pharmaceutical industry needed a custom fabricated process tank to replace an existing tank at their facility. The tank was used for liquid storage and mixing, as well as heating, and cooling of the products contained. Our design allowed for a capacity of 600 gallons, and was fully installed without any field construction. Engineering of a new tank included a special Brawn mixer which was designed and fabricated to fit the new tank.
A computer model was developed to allow the customer to see the finished product prior to fabrication. The new tank featured a one horse power Brawn mixer with 27" shaft and three blade prop made from T-316 stainless steel. The tank had a dome top and bottom, a sidewall capable of handling a dimple heat transfer surface, a man way in the top, mixer mount, inlet and outlets, sight glass, level indicators, and load cells on each leg. Fabrication was completed by G2's ASME certified welders and fabricators. The tank was composed of a combination of T-316L stainless steel for all of the product contact areas, and T 304 stainless steel for all structural elements. Product surface areas were polished to a 180 grit / #4, with the exterior areas polished to 180 Grit (18-23 Ra). For more information on this project see the table below or contact us directly.

Highlights of this Custom Engineered Mixer Project
| Product Description |
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This Custom Process Tanks is used for liquid storage, mixing, Heating and Cooling of pharmaceuticals. |
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| Custom Engineering Capabilities Applied/Processes |
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Primary: Design/Engineering Assembly |
Secondary: Programming Grinding Polishing | |
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| Overall Part Dimensions |
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600 gallons |
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| Material Used |
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Product contact areas: T-316L stainless steel Support structure: T 304 stainless steel The Heat Transfer Dimple surface: T-304 Stainless steel |
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| Material Finish |
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Product contact areas: polished to 180 Grit / #4 Exterior materials: polished to 180 Grit (18-23 Ra) Product contact areas weld finish: ground smooth and flush
Exterior welds: Ground smooth Ribbon polished to 180 grit |
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| Components |
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600 Gallon Insulated Process Tank Horse Power Brawn Mixer
- 27" shaft
- Three blade Prop T-316 stainless steel
Dome Top and Bottom double wall
- Heat transfer on sidewall for cooling (Dimple surface)
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Load Cells Level Gauge Thermometer Sight Glass Man way Fittings for inlet and outlet | |
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| Features/Benefits |
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level indicators and load cells on each leg Sidewall
- Capable of handling Dimple Heat Surface Transfer
Fit in existing room
- Eliminates the need for field construction
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| In process testing/inspection performed |
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Approval Drawings prepared for the customer and door sizes verified prior to production. |
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| Industry for Use |
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Pharmaceutical Industry Food Industry |
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| Volume |
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1 |
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| Delivery/Turnaround Time |
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2 months |
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| Delivery Location |
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Ft. Worth, Texas |
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| Standards Met |
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ASME design atmospheric Welders: ASME certified |
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| Product Name |
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600 Gallon Double Wall Mixing Tank |

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